by Jennifer Smith May 17, 2025 5 min read

Key Takeaways:

  • Bi-cast leather is a budget-friendly material that mimics the look of genuine leather, making it ideal for cost-conscious buyers.
  • While it’s stain-resistant and looks good initially, bi-cast leather is prone to peeling and cracking over time.
  • It’s commonly used in furniture, fashion, and accessories, but it’s best suited for low-use items rather than heavy-duty applications.

While real leather remains a premium product, modern manufacturing and retail have made a spectrum of affordable alternatives accessible. Bi-cast leather is a type of leather that has gained popularity in recent years, especially in furniture and fashion industries. But what exactly is it? 

Bi-cast leather is a split leather (usually from the lower layers of the hide) that has been coated with a layer of polyurethane (PU) or vinyl to give it a more polished and uniform appearance. This process makes it look and feel like genuine leather but at a fraction of the cost. However, it’s important to note that bi-cast leather is not the same as full-grain or top-grain leather. It’s a man-made laminated leather designed to mimic the look of high-quality leather while being more affordable.

How is Bi-cast Leather Made?

The composition of bi-cast leather is simple:

  1. Split Leather: This is the lower part of the hide, which is less durable and lacks the natural grain of top-grain leather.  
  2. Polyurethane (PU) Coating: A thin layer of PU is applied to the surface of the split leather to give it a smooth, shiny finish and improve its appearance.  

Process of Making Bi-Cast Leather  

The process is straightforward but involves several steps:  

  1. The lower layers of the hide (split leather) are separated from the top grain.  
  2. The split leather is then sanded and treated to create a smooth surface.  
  3. A layer of polyurethane is applied to the surface, often embossed with a leather-like texture to mimic genuine leather.  
  4. The material is then dyed and finished to achieve the desired color and shine.  

How Does it Look Like?

Bi-cast leather

Bi-cast leather has a uniform, polished appearance. It often looks sleek and shiny, with a consistent texture that doesn’t show natural imperfections like genuine leather does. The PU coating allows manufacturers to create a wide range of colors and finishes. Therefore, bi-cast leather is used for a variety of purposes including furniture, bags, and accessories. However, because the texture is artificially embossed, it lacks the unique character and natural feel of real leather.

Quality of Bi-cast Leather

Is Bi-Cast Leather Durable?  

The durability of bi-cast leather depends on how it’s used and maintained. While the PU coating makes it resistant to stains and scratches initially, it’s not as long-lasting as genuine leather. Over time, the embossed layer and coating can peel or crack, especially if it is exposed to heavy use or harsh conditions. It’s not the best choice for high-traffic areas or items that require frequent use, like car seats or daily-wear shoes.

What is the Cost of Bi-cast Leather?

One of the biggest selling points of bi-cast leather is its affordability. It’s significantly cheaper than higher leather grades, including full grain, top grain, or genuine leather. This is the reason why budget-conscious buyers are attracted to it. However, the lower cost is due to the way lesser longevity bi-cast leather provides. 

If you are looking for a short-term solution or something that looks good without breaking the bank, bi-cast leather might be a good choice. But if you want something that lasts for decades, full-grain leather is worth the investment.

Advantages of Bi-Cast Leather

  1. The PU coated leather type is much cheaper than genuine leather.  
  2. The PU coating gives it a sleek, uniform look.  
  3. Just like faux leather, the coating on bi-cast leather makes it easier to clean and maintain.  
  4. Available in a wide range of colors and finishes.  
  5. Lower-quality hides can be utilized in maing bi-cast leather, reducing waste.  

Disadvantages of Bi-Cast Leather

  1. Prone to peeling and cracking over time.  
  2. The PU coating doesn’t allow air to pass through, making it less comfortable for long-term use.  
  3. It doesn’t develop a patina like genuine leather.  
  4. Not ideal for long-term investments.  
pros and cons of bicast leather

Bi-cast Leather vs. Genuine leather

The main difference between bi-cast leather and genuine leather lies in their composition and durability. Genuine leather is made from the top layer of the hide, which is stronger and more durable. Bi-cast leather, on the other hand, is made from lower-quality split leather and coated with PU, making it less durable and prone to damage. While bi-cast leather is cheaper and looks good initially, it doesn’t offer the same longevity or quality as natural leather.

Bonded Leather vs Bi-cast Leather

Bonded leather and bi-cast leather are often confused, but they are actually different. Bonded leather is made by shredding leather scraps and binding them together with adhesive, then coating the surface with PU. It’s even less durable than bi-cast leather and tends to peel and crack more easily. Bi-cast leather, while not as durable as genuine leather, is still a step above bonded leather in terms of quality (with a split hide backing) and appearance.

Where is Bi-cast Leather Used?

 

Bi-cast leather is commonly used in:  

  1. Furniture Upholstery: Sofas, chairs, and ottomans.  
  2. Fashion: Handbags, wallets, and belts. Cheap leather jackets made of bi-cast leather are also an option for buyers who like the look of leather but cannot afford expensive full grain or top grain leather jackets. 
  3. Accessories: Watch straps and phone cases.  
  4. Automotive Interiors: Seat covers and steering wheel wraps.  

It’s a popular choice for items that don’t require heavy use but still need to look stylish and polished.

FAQS:

Is Bi-Cast Leather Genuine Leather?

No, bi-cast leather is not genuine leather. But it's not synthetic leather either. It’s made from split leather coated with PU.  

How Long Is Bi-Cast Leather Expected To Last?

With proper care, bi-cast polyurethane leather can last 2-5 years, but it’s not as long-lasting as full grain, top grain, or genuine leather.  

Is Bi-Cast Leather Peelable?

Yes, the synthetic polyurethane layer can peel over time, especially with heavy use.  

H3 How Is Bi-Cast Leather Different From PU Leather?

PU leather, also known as vegan leather, is entirely synthetic, while bi-cast leather has a layer of real leather (split leather) underneath the PU coating.  

Can You Repair Bi-Cast Leather?

Repairing bi-cast leather is difficult, and the results may not be long-lasting. 

How Is Bi-Cast Leather Identified?

To identify bi-cast leather, look for a uniform, shiny surface with no natural imperfections.  

What Is The Material Of Bi-Cast Leather?

It’s made of split leather coated with polyurethane.  

How To Clean Bi-Cast Leather?

To clean bi-cast leather products, use a damp cloth and mild soap. Avoid harsh chemicals that can damage the PU coating.  

Is Bi-Cast Leather A Suitable Material?

Bicast leather is suitable for low-use items or budget-friendly projects but not for high-traffic areas.  

Summing Up

Bi-cast leather is a practical and affordable alternative to genuine leather, especially for those who want the look of leather without the high price tag. However, it’s important to understand its limitations. While it’s great for decorative items or low-use furniture, it’s not the best choice for long-term investments or heavy-duty use. If you’re looking for something that combines style and affordability, bicast leather might be the right choice. If you are going for bicast leather furniture, just be prepared to replace it sooner than you would with genuine leather furniture.  

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